Forklift Safety & Tracking

Safezone

Safezone , a forklift safety, forklift fleet tracking, and collision warning system, is an IoT solution that dynamically adjusts real-time performance monitoring and safety needs in intralogistics operations according to environmental conditions, thus increasing occupational safety and efficiency.

Safezone is designed to prevent potential hazardous interactions and collisions between vehicles like heavy machinery, forklifts, reach trucks, milk-runs, and other constantly moving equipment within the facility, as well as interactions with equipment and personnel. This system has been developed to detect dangerous approaches of motor vehicles and pedestrians within the facility, visually and audibly warn operators, and slow down vehicles when necessary.

How does the RTLS forklift safety and tracking system work?

Safezone is a forklift safety system consisting of an easily deployable control unit and anchors with UWB (ultra-wideband) technology, designed to prevent vehicle collisions without causing any harm.

This system creates warning and danger zones around the forklift based on customizable distance settings. The system detects potential zone violations and generates audible and visual alerts for forklift operators, as well as vibration notifications for personnel tags.

Safezone Systems & Features

Safezone is the most comprehensive forklift safety and fleet tracking system that offers various scenario modules that can be customized according to the needs of businesses, the structure of the workspace, and regional conditions.

Safezone Basic

Easy-to-use plug-and-play that doesn't require RTLS infrastructure and boosts operational efficiency, personnel and equipment safety

Safezone Advanced

Ensures workplace health and safety in the face of physical variations while offering expanded safety and efficiency scenarios to achieve optimal productivity. It goes beyond basic scenarios to provide comprehensive occupational safety and enhanced operational efficiency.

Automated Operator Assignment and Authority Control
Forklift – Forklift Interaction
Forklift – Pedestiran Interaction
Blind-spot Warning
Impact Detection
Aisle Interaction
Adaptive Zone
Slient Zone
Overhead Crane Zone
Overheight Awareness
3-Axis Positioning
Triggering
Safezone has an optional module for forklifts that includes the angular approach, distance, and direction detection.

Safezone is the most comprehensive forklift safety and fleet tracking system that offers various scenario modules that can be customized according to the needs of businesses, the structure of the workspace, and regional conditions.

  • Through parametric settings, warning and danger distances can be customized for each area, allowing businesses to optimize their systems according to their specific needs.
  • The adjustable approach/departure and direction detection feature calculates the speeds of forklifts relative to each other and detects their positions in relation to personnel.
  • The ability to define warnings parametrically enables businesses to customize alerts and deceleration options for different scenarios, preventing unnecessary slowdowns and warnings.

wipelot Flow Analysis

Why Choose Safezone?

  • Enhanced Safety: Safezone significantly improves safety by providing collision warnings, fleet tracking, and creating designated zones, reducing the risk of accidents and injuries in the workplace.
  • Easy Installation: The system can be easily deployed and implemented without the need for complex setup procedures, ensuring quick integration into existing operations.
  • Customizable Distance Settings: Safezone allows for the customization of distance settings, enabling businesses to adapt the system according to their specific requirements and facility layouts.
  • Real-time Alerts: The system detects potential zone violations in real-time, promptly alerting forklift operators and personnel through audible, visual, and vibration notifications, ensuring timely response to potential dangers.
  • Fleet Tracking and Analysis: Safezone offers fleet tracking and analysis capabilities, enabling businesses to monitor and analyze forklift movements within their facilities. This feature provides valuable insights to enhance operational efficiency, streamline workflows, and identify areas for improvement. With fleet tracking and analysis, companies can achieve various benefits, including effective resource management, optimized forklift routes, reduced idle time, minimized fuel consumption, and improved overall productivity and cost-effectiveness in intralogistics operations.

Why Choose Safezone

Enhance visibility, gain deeper insights for better operations

Why Choose Safezone

  • Get real-time visibility in warehouses
  • Detect abnormal material flows
  • Identify and reduce congested areas
  • Calculate and minimize idle times and delays
  • Optimize resource utilization
  • Reduce repetitive operations

2023 RFID JOURNAL Best RFID/IoT Application in Manufacturing
2023 RFID JOURNAL
Best RFID/IoT Application in Manufacturing
Find How?

SYSTEM COMPONENTS

Collision Warning System

Wipelot Equipment UWB TAG

Equipment UWB TAG

  • Audible and visual warning
  • Dry contact for deceleration and malfunction conditions
  • Automatic operator pairing / assignment
  • Remote software update
  • Impact detection

Anchor & Gateway

wipelot Industrial UWB Anchor

Industrial UWB Anchor

  • Sub-meter precision
  • Audible and visual warning
  • Battery support up to
    8 hours during power outages
  • Remote software update

wipelot Industrial UWB Gateway

Industrial UWB Gateway

  • Audible and visual warning
  • Battery support up to
    8 hours during power outages
  • Remote software update

wipelot EagleEye Motion

EagleEye Motion

  • Sub-meter precision
  • Easy Installation and configuration
  • Remote software update

wipelot EagleEye Sense

EagleEye Sense

  • Sub-meter precision
  • Easy Installation and configuration
  • Remote software update

Mobile Tags

Wipelot Collar Type UWB Tag

Collar Type UWB Tag

  • Sub-meter precision
  • Wireless charging
  • Up to 6 months battery life
  • Remote software update
  • IP65 protection class

wipelot Waist Type UWB Tag

Waist Type UWB Tag

  • Wireless charging
  • Up to 6 months battery life
  • Remote software update

wipelot Shoe Type UWB Tag

Shoe Type UWB Tag

  • Wireless charging
  • Up to 6 months battery life
  • Remote software update

wipelot Equipment UWB Tag

Equipment UWB Tag

  • Wireless charging
  • Up to 6 months battery life
  • Remote software update

wipelot Equipment UWB TAG

Equipment UWB Tag

  • Sub-meter precision
  • Remote software update

Shoe Type UWB Tag

Equipment BLE Tag

  • Sub-meter precision
  • Battery life up to 10 years

Wipelot Equipment BLE Tag

Equipment BLE Tag

  • Sub-meter precision
  • Battery life up to 6 months
  • Remote software update

SOFTWARE

Wipelot's real-time location tracking software, Lotus, and the flow analysis and optimization module, Flow Analytics, elevate asset visibility and provide detailed insights into operational processes in facilities. This enables performance measurement for efficiency and helps mitigate potential risks in occupational safety.

  • Personnel performance reports
  • Visit reports
  • District counting reports
  • Region and time-based entry and exit reports
  • Restricted zone violation reports
  • Heat map reports
  • Footprint reports
  • Emergency reports
  • 2D and 3D map options
  • Real-time monitoring
  • Advanced analytics
  • Flow Analysis
  • And many more

Discover Related Success Stories

Motorized Equipment Tracking System

BSH - Safer Workplaces With Collision Warning System

The main purpose of the project was to develop and install a customized collision warning system at 3 of the manufacturing facilities of BSH in Çerkezköy, where the forklifts and pedestrians work closely together.

READ MORE

Motorized Equipment Tracking System

MONDI - Safer Environments For Assets And Workers

Using Safezone Collision Warning System, a safer environment was achieved without disrupting the workflow. Personnel injuries and material damages due to accidents were prevented. Thus, the workforce and financial losses were minimized.

READ MORE

Discover Related Blogs

Forklift Safety & Collision Avoidance System

Forklift Safety & Collision Avoidance System

In order to achieve the highest possible occupational safety in all work areas of forklifts, Wipelot has developed Safezone product range, a complete collision and warning system, using the UWB technology. Since each forklift operation environment is unique, Safezone family was designed as a solution that meets all requirements, with maximum flexibility that considers the operation environment, personnel and equipment structures.

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Next-Generation Forklift Safety System: Safezone EDGE

Next-Generation Forklift Safety System: Safezone EDGE

The Safezone EDGE Forklift Safety System goes beyond conventional safety systems and provides an industry-changing solution. Safezone EDGE significantly improves warehouse safety standards by proactively addressing pain points such as collision avoidance, effective distance management, and advanced detection of risks. The advanced features of the system not only help to reduce workplace accidents but also improve operational efficiency. Improved productivity, reduced downtime, and a safer working environment benefit the industry.

READ MORE

Request Demokit

  • Allow you to configure and define system settings based on your specific needs.
  • Perform real-time location tracking for efficient monitoring of personnel.
  • Detect falls and emergency calls promptly to ensure immediate assistance.
  • Provide insightful reports with heat maps and footprints for better analysis.
  • Offer comprehensive entry/exit activity reports based on locations and regions.

Wipelot RTLS Demokit

Let's work together to find the
best solution for your business needs

Wipelot is a member of Omlox, the UWB Alliance, and the FiRa Consortium, which unite tech companies that manufacture their own hardware and software systems, with a focus on UWB technology solutions. Wipelot has been recognized as one of the fastest-growing tech companies on the TOBB 100 and Deloitte Technology Fast 50 lists. It has also received numerous awards for its industrial IoT projects in both Turkiye and abroad.

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